How To Repair Window Shutters
Repairing A Window Shutter
Repairing a Exterior Louvered Shutter – Wood Rot
Shutters are considered depression-hanging fruit when it comes to adding a splash of colour or curb appeal to a abode. There are a few types of exterior window shutters: console, louvered, lath & batten, Bermuda and combination shutter styles. In this commodity, repairing a window shutter we will prove you how to supercede the middle track in a louvered shutter and save yous a few bucks in the process.
Repair vs. Replacement
I get asked this question a lot and here is the answer. The answer lies somewhere between show much rot is there and how much time will information technology have to repair.
If your a DIY-er its almost e'er worth fixing them to salvage money, but if your paying a carpenter $50.00-75.00 an hour it's a much unlike story.
Repairing a shutter in decent shape tin can besides save a lot of time prepping and painting.
If the shutter is not a high quality shutter, i.east., not fabricated from Cedar, and doesn't have quality joinery [meet below] then I would take a carpenter devote no more than 1 hour to the repair.
If the repair is more than then an hour, consider replacement shutters. Hither's a breakdown of louver shutter costs from my supplier, per shutter:
- $100.00 Boston Layout Primed Basswood or Pine
- $ 155.00 Cedar stock-still louvered shutter, primed, screw and dowel
- $ 200+ Custom Cedar stock-still louver due west/ mortise and tenon joinery
Shutter Materials
Before getting into this repair lets talk materials. This particular shutter pictured is either pine or Basswood and our repair will outlast the shutter, which will rot again somewhere else. I can repair this shutter and 1 other in 1-hour.
That leads us to the discussion, what is the All-time shutter material?
When replacing shutters we always attempt to get the customer to purchase shutters made from vertical grain Western Red Cedar from the Pacific Northwestern United States and Canada. We also advise against purchasing shutters that have been constructed with finger-articulation joiner.
Shutter Joinery
A quality shutter, will always have mortise and tenon joinery. Mortise and tenon joints are strong, durable and stand the examination of fourth dimension. Quality shutter manufacturers volition use mortise and tenon joints at the connecting rails and shutter stiles.
Our shutter, is non high quality, information technology was constructed with a screw and forest dowel connecting the vertical sale runway to the middle connecting rail. Priming All Cloth is Fundamental
Shutters should come from the factory pre-primed. With cedar shutters, always apply a stain blocking oil based primer and two quality top coats.
How To Repair An Outside Window Shutter
This shutter has rot in the middle connecting rail, so we'll focus on replacing that runway. The client asked us to make this repair with the program to purchase cedar shutters in the Spring.
Items Needed:
- Table saw
- Miter or manus saw
- Screwdriver
- Drill
- 3/16 drillbit
- Screws
- Wood plugs
- Exterior glue
- Wood plugs
- Countersink and forest plug cutter
- Castor, primer, paint and related supplies
Exposing the Connecting Screw
To remove the heart connecting rail y'all need to locate the fasteners which run through the shutter styles [long rails]
On this shutter, one screw was exposed and the other had a wood plug protecting and hiding information technology.
In order to become the wood plug out, and expose the screw, I took a 3/16″ drill scrap and drilled out the plug. The drilling merely creates an opening for you to use a screw driver, utility knife or nail punch to pry out the plug.
Once the plug was removed, I used a cordless screwdriver to dorsum out the spiral fastening the way to the middle runway. exercise this on both sides.
Making the New Middle Rail
I used a two×6 cedar board to make the replacement heart rail. I similar cedar for its insect and atmospheric condition resistance, and it'southward always a good rot replacement wood.
A table saw is the best tool to size the new cedar board. On the table saw, I cutting a clean border on ane side and so gear up the saw to cut the cedar board the exact width of the rotted bard. I then flipped the lath on its side and rip it to the same thickness.
TIP: I don't mensurate here, I simply identify the old board against the saw bract and slide the saw fence to the board. Once the saw fence gently touches the board I secure the fence and cutting into the cedar.
I then cutting the cedar board length on a miter saw, squaring one edge first and then measuring and making the final cutting.
Priming Stop Grain
I primed the exposed woods on the style rail as well as the ingrain on the eye board. End grain wicks moisture faster than any other part of the board. This is why the middle rail rotted in the first place. Past sealing and dorsum priming all woods trim you are giving information technology a gamble to endure the elements by slowing water infiltration. Read: Sealing Wood Finish-grain
Fasten the Heart Rail In Identify
The old dowels that used to exist in this location had long since failed then I decided I would apply ii screws on each side. I reused the erstwhile screw pigsty and then spaced out a new location. Pre-drilling and countersinking the hole to take a wood plug is the best way to fill up this hole.
TIP: A wood clamp can be useful for property the heart rail in place.
Wood plugs wait and weather meliorate than wood putty. If your looking to make a long term repair buy a countersink bit and a wood plug cutter designed to fit into the counter sunk hole.
Read my article how to make and install forest plugs hither.
I utilise outside wood glue, coat the plug and tap it in gently with a hammer. The plugs are tapered slightly for a snug fit. Try to go them flush.
Paint Grooming
I then use sand paper to "break the edges [round them over] and clean all flat surfaces. A glaze of primer and ii coats of finish paint end off this repair.
Video – Showing Repair
Source: https://www.aconcordcarpenter.com/repairing-window-shutter.html
Posted by: gilmandulaying78.blogspot.com
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